Beaumont hospital, Ireland

Brief

This theatre which is a first of its kind in Europe, required specialist operating theatre doors and windows with fire and x-ray protection.

Solution

Dortek’s specification and installation teams worked tirelessly with all the stakeholders to provide bespoke hygienic GRP doors and observation windows that met all the x-ray, fire, automation and interlocking requirements. The specialist window had an electrically operated laser protection blind within the glazing. Our operating theatre doors are made from specialist GRP with a seamless surface to prevent bacteria from harbouring and make them easy to clean.

 

BMS, Leiden

Brief

The European facility will have the latest technology and production equipment, with capabilities for multi-product cell therapy manufacturing to provide European cancer patients with personalized medication treatments, whereby they use their own cells to fight their cancer.

Solution

Dortek ‍are supplying 105 specialist hygienic cleanroom GRP doors and fire doors. Some of the doors are being supplied into a 50mm panel wall system. The client has requested a flush integrated magnet. We have developed a solution to provide the flush magnet that integrates into the frame head.

Pfizer, Singapore

Brief

Pfizer required specialist hygienic doors for this expanded facility which will grow the company’s overall manufacturing footprint. The expansion is designed to facilitate the lean movement of material, reduction in lead times, process turnarounds, and the continuation of best practice in Good Manufacturing Practices (GMP).

Solution

Dortek supplied GRP/FRP doors to clean areas, F120 cleanroom fire doors, ATEX automation and interlocking. The moulded seamless construction of a Dortek door makes it easy to clean, non-absorbent and able to withstand the intensive cleaning regimes which are often used in cleanrooms and research laboratories.

Chilterns Lifestyle Centre, UK

Brief

The current leisure facilities are over 50 years old and are in urgent need of modernisation and repair. The scheme includes a 25-metre swimming pool, sports hall, dry diving training facility, squash courts, climbing wall, gym, and community centre, among others.

Solution

Dortek supplied 25 hygienic GRP doors. Dortek GRP doors have a completely seamless GRP construction which makes them extremely lightweight, strong, water resistant and easy to keep clean.

Ragon Institute, Boston

Brief

Ragon Institute’s new 323,000 square-foot space will enable Ragon to double in capacity and is designed to support innovative immunology and infectious disease research with sustainable, state-of-the-art laboratory facilities. The expanded facilities will allow the institute to cover more dimensions of immunology, recruit more faculty, and provide an expanded number of better-equipped labs to support the scientists.

Solution

Dortek supplied FRP specialist doors across the state-of-the-art laboratories which includes a BSL3 lab, our doors were used based on NIH guidelines. Dortek have been honored to be a part of supplying these scientists with a world-class environment for groundbreaking discoveries. Dortek molded FRP doors have no ledges, recesses or right angles where dust or bacteria can be trapped and grow. Our FRP doors are free of wood and other organic materials that promote bacterial growth.

Cleveland Clinic, London

Brief

The private hospital required hygienic doors and glass door solutions across its operating theatres and ICU wards.

 

Solution

Dortek supplied hermetically sealing sliding glass doors across the ICU and hygienic GRP doors throughout the operating theatres. The hygienic GRP doors are specifically constructed for high hygiene areas and are completely free from timber or other organic materials which can harbour bacteria. Dortek GRP doors also have excellent resistance to most disinfectants, solvents and other strong chemicals including hydrogen peroxide.

Spire, Washington

Brief

The ÂŁ1.3 million theatre suite refurbishment provided a modernised innovative design needed to support safety, infection prevention and ensure the highest standards of healthcare for patients and colleagues.

Solution

Dortek designed, supplied and installed 28 automatic hygienic GRP doors with touchless activation and privacy vision panels across the three operating theatres. Dortek doors are constructed from GRP which is designed for hygiene critical areas. Dortek GRP doors (glass reinforced polyester) have a smooth and seamless construction with no ledges, recesses or right angles where dust or bacteria can be trapped and grow. GRP is very easy to keep clean and completely resistant to water, disinfectants and cleaning chemicals used in hospitals.

The New Rock Wing at Mater Misericordiae University Hospital

Brief

The hospital required new hermetic glass doors for its new Rock Wing to help reduce airborne infections and meet energy efficiency design targets.

Solution

Dortek supplied hermetic sealing sliding glass doors with fixed glazed side panels. The hermetic doors met the energy efficient design requirements of the hospital by helping to reduce air handling costs. They also helped to maximise light and space across the ward and to provide easy and safe access for staff and patients. We also supplied specialist internal windows which were lead lined with integrated venetian blinds for privacy. Some of the windows were fire rated with lead lining and integrated blinds with activation on both sides.

MSD, Netherlands

The new manufacturing facility at Boxmeer will include production capacity for sterile filling and freeze drying of vaccines and will provide MSD Animal Health with additional manufacturing resources to meet the growing customer demand.

Solution

The project was delivered on a phased basis and utilised modular build and off-site construction to achieve programme timelines and minimise operational and neighbourhood impacts. Dortek doors were installed and integrated into panel wall systems within the modular Pods. After these pods got to site, the Dortek doors were then commissioned. This involved multi site co-ordination and Dortek were able to give technical assistance from early design stage for ease of door integration. Dortek were able to provide customized frame systems that covered width between the joining of the modular pods.

The doors also had to meet rigorous site cleaning requirements for chemical cleaning, air pressure regimes, fire certification and access control.

UCB, Belgium

The provision of a cGMP Commercial Production Biologics Facility will be built on UCB’s existing site. The facility will be a multi-product manufacturing facility for the production of Mab-type bulk Drug substances under cGMP conditions with high operational efficiency.

Solution

Dortek supplied fire rated hinged doors to Ei1 60 to Belgian fire standards. We also supplied hermetic sealing sliding doors with automations. Doors were integrated into the concrete and plasterboard fire rated walls. We installed doors in the facilities cleanroom areas which are used for preparation, production, purification, formulation and dispensing.

Dortek GRP doors were pretested for the specific cleaning chemicals used at the facility to ensure that they would remain unaffected. We tested our doors for Surfanios Premium & Incidin Pro – UN1903 Disinfectant Liquid cleaner manufactured by ECOLAB. These are used in monthly cleaning regimes. H2O2 (6%) which Dortek doors are also resistant too is then used in the cleaning regimes at least twice a year.

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