MSD, Netherlands

The new manufacturing facility at Boxmeer will include production capacity for sterile filling and freeze drying of vaccines and will provide MSD Animal Health with additional manufacturing resources to meet the growing customer demand.

Solution

The project was delivered on a phased basis and utilised modular build and off-site construction to achieve programme timelines and minimise operational and neighbourhood impacts. Dortek doors were installed and integrated into panel wall systems within the modular Pods. After these pods got to site, the Dortek doors were then commissioned. This involved multi site co-ordination and Dortek were able to give technical assistance from early design stage for ease of door integration. Dortek were able to provide customized frame systems that covered width between the joining of the modular pods.

The doors also had to meet rigorous site cleaning requirements for chemical cleaning, air pressure regimes, fire certification and access control.

UCB, Belgium

The provision of a cGMP Commercial Production Biologics Facility will be built on UCB’s existing site. The facility will be a multi-product manufacturing facility for the production of Mab-type bulk Drug substances under cGMP conditions with high operational efficiency.

Solution

Dortek supplied fire rated hinged doors to Ei1 60 to Belgian fire standards. We also supplied hermetic sealing sliding doors with automations. Doors were integrated into the concrete and plasterboard fire rated walls. We installed doors in the facilities cleanroom areas which are used for preparation, production, purification, formulation and dispensing.

Dortek GRP doors were pretested for the specific cleaning chemicals used at the facility to ensure that they would remain unaffected. We tested our doors for Surfanios Premium & Incidin Pro – UN1903 Disinfectant Liquid cleaner manufactured by ECOLAB. These are used in monthly cleaning regimes. H2O2 (6%) which Dortek doors are also resistant too is then used in the cleaning regimes at least twice a year.

Profarma, Albania

Profarma required replacement fire doors for their 60mm cleanroom panel. The doors needed to be well suited to hygienic environments and meet GMP guidelines.

Solution

Profarma possess high production potential by ensuring the quality of the final product in accordance with rules laid down by GMP. Our seamless doors are ultra hygienic, void free and easy to clean which makes them ideally suited to cleanroom areas.

Rechon Life Science

Brief

The facility required GMP compliant doors as it operates under cGMP and is regularly inspected by the Swedish Medical Products Agency, US FDA and other health authorities.

 

Solution

Dortek designed, manufactured and installed GRP doors to the life science facility from our factory in Ystad, Sweden. Dortek GRP doors have a smooth, sealed, non absorbent surface which is easy to clean. It is also excellent resistance to most disinfectants, solvents and strong chemicals, including H2O2.

Pfizer MAP Project, US

Brief

The facility will focus on injectable medicines, with Pfizer angling to position its on-site modular aseptic processing (MAP) facility as one of the most technologically advanced sterile injectable
facilities in the world.

 

Solution

The facility will focus on injectable medicines, with Pfizer angling to position its on-site modular aseptic processing (MAP) facility as “one of the most technologically advanced sterile injectable
facilities in the world,” Dortek worked with Advancetec to integrate our cleanrooms into the modular cleanroom. Our fiberglass doors are free from organic materials, ledges and recesses, this makes them easy to clean and ideal for high hygiene areas.

Bristol Myers Squibb, Cambridge Crossing, US

Brief

The company’s work on cancer resistance, neuroscience and immune related diseases, such as discovery biology, translational science and chemistry research will be housed at the new location. A former railyard, the Cambridge Crossing property is being converted into a vibrant, dynamic life science hub in a neighborhood that its developers say inspires collaboration, innovation and connection through its proximity to MIT, Harvard and Kendall Square.

 

Solution

Dortek supplied FRP swing and sliding doors to this vivarium space. We worked with the architect on all aspects of the design, construction and installation. Dortek FRP doors have a smooth, sealed, non absorbent surface which is easy to clean. It is also excellent resistance to most disinfectants, solvents and strong chemicals, including H2O2.

Bristol Myers Squibb, cell therapy facility, Leiden

Brief

The client required hygienic door solutions for its new cell therapy manufacturing plant.

Solution

Dortek doors are designed to meet CGMP requirements and have a seamless gel coat finish which is non absorbent and easy to clean. These doors are high performance and low maintenance making them ideal for pharmaceutical and biotechnology applications. Dortek provided fire rated hinged doors to meet EN 1634-1 and local Netherlands fire requirements.

Dortek supplies doors into a 50mm panel wall system. The client requested a flush integrated magnet. We developed a solution to provide the flush magnet that integrates into the frame head. The Dortek katro frame enables very quick door and frame installation time for the contractor, as the doors are factory fitted with ironmongery and integrated magnetic locks, but also the frame and door system can be installed later in the project meaning more flexibility during the erection of the panel walls and better quality control. This detail is now being implemented in many of our other projects as the standard magnet detail for 50 and 60mm wall panel systems.

Many of the Dortek doors were interlocked, which included flush integrated mag locks into a 50mm frame system, traffic light and door activation where the doors were automated, and connection to the BMS (Building Management System).

Bracco Suisse, Geneva

Brief

The facility required hygienic door systems for its new multifunctional facility which will double the Geneva-based factory’s manufacturing capacity. The development will increase production capacity and improve efficiency and manufacturing processes at the site.

Solution

Dortek supplied hygienic GRP fire rated doors, mainly F30 and F60 doors. Some of these doors had automation (130 degree opening). Also, others had panic bars for emergency exit. Dortek GRP doors are the preferred choice for cleanrooms due to their smooth, seamless surface which does not harbour bacteria unlike alternative laminate, timber or steel doors.

Dick White Referrals – Veterinary Specialists

Brief

The centre’s operating facilities were expanded with two new theatres bringing the total to five. Dortek were asked to supply and install specialist hygienic door systems for the new theatres.

Solution

Dortek manufactured specialist hygienic double action hinged doors with stainless steel frames for the practice. Our seamless doors are completely void free, easy to clean and do not harbour bacteria making them ideal for veterinary facilities.

Practice testimonial:

“Infection control is of critical importance in our premises and, therefore, specifying the correct doors for our new operating theatres was crucial. We are impressed with the high quality and clean appearance of Dortek’s doors which are particularly suited to sterile areas. Their installation team were very professional, helpful and knowledgeable and we wouldn’t hesitate to recommend them to others in the industry,” explains Dick White.

Summerdale Veterinary Centre in Billericay

Brief

Dortek were chosen to replace some damaged timber doors with our hygienic GRP doors with stainless steel frames. Timber and timber laminate doors are easily damaged under impact in veterinary facilities where there is high footfall and frequent movement of equipment and cages.

Solution

Dortek supplied hygienic hinged doors with stainless steel frames throughout the building in the operating theatres, x-ray room and hydrotherapy areas. Some doors also had automations and access control locks for ease of access and increased security. X-ray rated doors were also supplied for the protection of animals and staff in the x-ray areas. Our veterinary doors are ideal for these areas due to their hygienic and easy to clean surface. They are resistant to moisture, harsh cleaning chemicals and animal urine. The GRP door blades are hard wearing and the stainless steel frames resist the damage that is caused by dog leads, equipment and animal cages. 

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